Free PDF download

Free Extruder and Compounding Line Checklist

Do this before start-up and at the start of each shift. Many extruder accidents happen during purging, die changes and at haul-offs, so take extra care at these times.

PDF
Extruder and compounding line pre-start check

13 checks · printable A4 · free

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Tired of chasing paper? Do this check digitally with Checkmate - free for 2 weeks.

What's on the checklist

Every sheet has space for: Site · Asset / ID · Date · Time · Checked by · Signature.

#CheckPassFail
1Feed throat and hopper: guard or grille in place, no access to the screw
2Barrel and heater band covers fitted, no exposed live terminals
3Heater bands and thermocouples working, temperatures reading correctly
4Die head: guards and hot-surface warning signs in place
5Breaker plate / screen changer secure, no melt leaks
6Vent ports covered or guarded, not blocked
7Haul-off / caterpillar guards in place and interlocks working
8Strand pelletiser or cutter guards fitted and interlocked
9Water bath and cooling: level OK, no leaks onto the floor
10Gravimetric / additive feeders secure and lids closed
11Emergency stops work at every station along the line
12Heat-resistant gloves, visor and arm protection available
13Area clear of spilled granules, trailing cables and trip hazards

Defects found and action taken: space to write any defects and the action taken.

These are general checklists. Always follow the manufacturer's instructions and your own risk assessment, and adapt the items to your equipment. They don't replace expert inspections required by law or guidance, such as LOLER thorough examinations or annual racking inspections.

Want to know more? Read our guide: PUWER Inspections Explained: What UK Law Requires for Work Equipment Checks.